J-Valves 3PC API 607 Fire Safe & ATEX Forged Steel A105 Trunnion Mounted Flange Hydraulic Ball Valve

• Customization: Available
• Media: Oil, Gas, Water
• Material: Carbon Steel
• Model NO.: JVALVES-Q41F
• Connection Form: Flange
• Driving Mode: Manual,Electric,Pneumatic,Hydraulic
• Nominal Pressure: ANSI CLASS 150-900
• Channel: Straight Through Type
• Structure: Fixed Ball Valve
• Type: Fixed Ball Valve
• Function: on-off Valve
• Temperature: Normal Temperature
• Standard: API 6D / API 608 / BS5351 / ASME B16.34
• Application: Industrial Usage, Water Industrial Usage, Household Usage
• Working Temperature: -27 Degree to 220 Degree
• Working Pressure: 150lb/300lb/600lb/900lb/1500lb/2500lb
• Passage: Full Bore & Reduce Bore
• Body Type: Split Body
• Ball Type: Fixed Solid Ball
• End Connection: Flanged FF/RF/Rtj, Bw Ends
• Body Material: A105/F304/F316/CF8/CF8m/CF3/CF3m/CF8c/Cn7m,etc.
• Seat Material: Rptfe, Ppl, Peek, Metal
• Delivery Term: EXW, Fob, Fca, CFR, CIF, etc.
• Delivery Methods: by Sea, by Air, by Trian, by Express DHL/FedEx/TNT
• Delivery Time: 15-30 Days
• Quality Warranty: 12 Month After Install
• Advantage: OEM/ODM
• Inspection & Testing: API 598
• Structure Function: Three-Pieces Body
• Transport Package: Exporting Plywood Case
• Specification: 2"-24"(DN50-DN600)
• Trademark: J-VALVES
• Origin: China
• HS Code: 8481804090
• Production Capacity: 8000 Ton/Year
• Package Size: 10.00cm * 10.00cm * 10.00cm
• Package Gross Weight: 5.000kg

Product Description

Product Description

 

Product Description

 

Product Name	J-Valves 3PC API 607 Fire Safe & ATEX Forged Steel A105 Flange Hydraulic Ball Valve
Material	Stainless Steel/Duplex steel/Aluminium Bronze/Nickel-aluminum Bronze/Titanium Alloy, etc.
Size	2"-24"(DN50-DN600)
Port	Full Port/Reduce Port
Working Pressure	150LB/300LB/600LB/900LB/1500LB/2500LB
Connection Ends	RF, RTJ, BW, FF
Working Temp.	-27ºC~220ºC
Suitable Medium	Water, Natural Gas, Oil and some corrosive liquid
Operated	Manual, Gearbox, Pneumatic actuator, Electric Actuator
Design standard	API6D/API608/API607
Inspection & Testing	According to API598
Brand	J-VALVES

Shipment

 

Delivery Time	15-30 Days
Package	Standard Exporting Plywood Case
Shipping Port	Ningbo/Shanghai sea port, China.
Shipping Terms	EXW, FOB, CFR, CIF, etc.
Payment Terms	T/T, DP, LC at sight.
Payment condition	30% prepayment, 70% balance paid before shipping or against copy of BL.
Country of Origin	China
Production Capacity	8000 Ton/year
Certificates	ISO, CE, TS, API6D
MOQ	10 PCS/size(Special material depends on)

Product Parameters

 

Design & Manufacture standard	API 608, API 6D, BS 5351, ASME B16.34
Pressure & Temperature standard	API 608, API 6D, BS 5351, ASME B16.34
Face to face dimension standard	ASME B16.10, API 6D
Ends Connection standard	ASME B16.5, ASME B16.47, ASME B16.25
Test & Inspect standard	ISO 5208, API 6D

  Testing Pressure(Mpa)

 

Pressure	150LB	300LB	600LB	900LB	1500LB	2500LB
Strength Testing	3.0	7.5	15.4	23.0	37.5	63.0	Mpa
Seal Testing	2.2	5.5	11.2	16.9	27.5	46.2
Air Testing	0.6	0.6	0.6	0.6	0.6	0.6

 

Products Features

I. Core Functions

As a hydraulically actuated trunnion-mounted ball valve, it drives the ball rotation via a hydraulic actuator to achieve rapid on/off control of pipeline media. Suitable for industrial processes requiring high pressure and high torque, especially for quickly shutting off media in emergency conditions (e.g., pipeline leakage, fire warning) to ensure system safety.

II. Core Features

1. 3PC Body Design:The valve body adopts a three-piece bolted structure (left, middle, right), enabling easy disassembly and maintenance. Internal components (e.g., seals, balls) can be replaced quickly, significantly reducing maintenance costs and downtime.
2. Trunnion Mounted Structure:The ball is fixed by upper and lower trunnions (valve stems). Under high pressure, the ball has no displacement, and the seat sealing force increases with media pressure, ensuring excellent sealing reliability at high pressures (Class 600/900) and solving the leakage issue of floating ball valves under high pressure.
3. Fire Safe Design (API 607 Certified):Compliant with API 607 fire safety standards, the valve seat uses a fire-resistant structure of "metal-to-metal sealing + graphite packing". In case of fire, the stem packing and seat sealing remain intact to prevent media leakage and secondary disasters.
4. ATEX Certification:Certified by ATEX, it is suitable for explosive environments in the EU and globally. The equipment operates without ignition risks in explosive mixtures, ensuring safety in hazardous conditions.
5. Forged Steel A105 Material:The valve body is made of A105 forged carbon steel, featuring high material density, excellent mechanical strength, and resistance to high pressure, impact, and corrosion (suitable for oil, natural gas, etc.), extending the valve's service life.
6. Hydraulic Actuation:The hydraulic actuator delivers high torque and fast response, suitable for large-diameter (DN300+) and high-pressure valves. It supports remote/automated control, meeting industrial automation needs.
7. Flange Connection:Flange end connection enables easy installation, with reliable sealing surfaces (RF/RTJ) suitable for high-pressure pipelines, ideal for batch installation and maintenance in large-diameter piping systems.

III. Competitive Advantages

• High-Pressure Sealing Reliability:Combining trunnion-mounted structure and A105 forged material, it maintains zero leakage under high-pressure conditions (over 1000 psi), exceeding the pressure resistance limit of floating ball valves.
• Adaptability to Extreme Conditions:Integrated with fire-safe, explosion-proof, and hydraulic actuation designs, it operates in a temperature range of -20ºC to +200ºC, covering harsh environments in oil, chemical, and other industries (e.g., oil wellheads, refinery reactors).
• Low Total Lifecycle Cost:The three-piece body simplifies maintenance processes; fire/explosion-proof designs reduce accident losses; and the long-life hydraulic actuator lowers spare parts replacement frequency, delivering significant cost advantages.
• Automation & Safety:The hydraulic system supports precise speed regulation and emergency shutdown. ATEX certification expands applications in hazardous areas, while API 607 fire certification enhances system safety during fires.

IV. Application Fields

• Oil & Gas Industry:Oil/gas extraction (high-pressure wellhead shutoff), long-distance pipelines (mainline emergency shutoff valves), refineries (fractionator feed/discharge control).
• Chemical & Petrochemical Industry:Chemical reactors (high-temperature/high-pressure media switching), corrosive media transportation (with customized linings like PTFE/alloy), petrochemical storage tank areas (emergency shutoff valves).
• Power & Energy Industry:Cooling water systems in thermal/nuclear power plants (high-pressure large-flow control), shale gas extraction (high-pressure valves for fracturing fluids).
• Explosion-Proof Hazardous Areas:Oilfield associated gas processing stations, chemical synthesis workshops, grain processing.
• Municipal & Metallurgy:High-pressure urban gas transmission networks, cooling water systems in metallurgical blast furnaces (large-diameter high-pressure control).

Detailed Photos

 

 

1. FOUDRY CASTINGS

2. VALVES RAW MATERIALS


3. VALVES MACHINING


4. VALVES PRODUCTION PROCESS INSPECTION


5. VALVES ASSEMBLY



6. VALVES PRESSURE TESTING

Packaging & Shipping

 

Our Advantages

 

Our company has successfully obtained ISO9001 quality certification, ISO14001 environmental management certification, ISO45001 employee health and safety certification, API 6D/600/602/607 certification, CE (European Union) certification, etc.

FAQ

 

 1.How to guarantee your quality? When we install, if there is some quality problems, how to solve it?
We have QC department, quality inspector will check every step when processing and make reports to clients for checking. If any quality problems, we will check and reply you within 24 hours to solve it. Please contact us for any quality problems.

2.What's the temperature and pressure for valves?
For metal seat, temperature range from -196ºC to 425ºC. For soft seat ball valve, temperature range from -196ºC to 200ºC. Pressure range from PN6 to PN420(150LB~2500LB).

3.What's the materials of valves?
Stainless Steel, Forged Stainless Steel, Alloy Steel, Duplex Steel, Titanium Alloy, Nickel-aluminum, Bronze Alloy, etc. Details materials requirements could consult us at any time.

4.What's the medium for your valves?
Mostly are used in water, gas and oil. When inquiry, it is better to offer your medium, we could suggest materials and valves type for clients.

5.Can ball valves regulate medium?
No, ball valves only can not use for regulating, it is a kind of isolating valve.

6.What's the direction of valves?
Ball Valve and gate valve are bi-directional valves, globe valve, check valve and y strainer have arrow on valve body to indicate direction.

7.What's the difference between rising stem and non-rising stem of gate valve?
The rising stem gate valve can be seen from the appearance whether the valve is closed or open. The lead screw can be seen while the non-rising stem gate valve can not. Non-rising stem gate valve handwheel will go and up when rotate handwheel, rising stem gate valve will not. And The rising stem gate valve requires a larger installation space because of the stem; the height of the Non-rising stem gate valve is small, and it will not take up too much space during installation.

8.What's the difference of gate valve and globe valve?
Gate valve is bi-directional valve, globe valve in single way valve and has fixed direction when install. And globe valve has better sealing than gate valve, when globe valve close, fluid medium add pressure on disc to keep better sealing. Gate Valve wedge is parallel with flange, when close, both side fluid medium add pressure on wedge.

9. Can you do OEM brand?
Yes, J-VALES accept OEM brands. 

10. What standard can you produce?
API, ASME, ANSI, DIN, EN, JIS, GOST, GB, etc. Or could customize products for clients.